Industrial White Paper

OEM TEAAC Type Squirrel-Cage Motor Supplier & Suppliers

High-Voltage Totally Enclosed Air-to-Air Cooled Induction Technology for Heavy-Duty Global Applications

60+ Years Engineering Excellence

Xi'an Lite SIMO Motor Co., Ltd

LITESIMO is an industry-leading comprehensive manufacturing and service supplier, specializing in the design, engineering, and assembly of heavy-duty electric motors.

Founded originally in 1955, SIMO Motor has established itself as a primary pillar of the Chinese mechanical industry. Our capabilities span large and medium-sized high/low voltage AC motors, DC motors, synchronous machines, and specialized explosion-proof electric motors. With over six decades of heritage, SIMO maintains an uninterrupted development trajectory, consistently ranking at the top of the nation's electric machine production scale.

LITESIMO Factory Office Block

Scale of Operations

We boast a registered capital of 21.5 million RMB and possess fixed assets valued at 380 million RMB. Operates across 3 state-of-the-art manufacturing plants and 1 key subsidiary facility.

Production Equipment

Our workshops feature more than 1,172 sets of high-precision advanced equipment, handling mechanical processing, specialized mold making, automatic stator winding, and high-voltage vacuum pressure impregnation (VPI).

Elite Engineering Team

Supported by more than 1,200 specialized personnel, our R&D department houses over 260 technical engineers, including 21 senior engineers and 15 government-recognized expert engineers.

1955
Established Year
1200+
Employees
380M
Fixed Assets (RMB)
19500+
Motor Specifications

Milestones of SIMO Motor Group

A chronologically proven track record of technological innovation, strategic adaptation, and market expansion.

1955
SIMO Motor is established under national guidelines to pioneer electric machine manufacturing.
1957
Relocated to a dedicated heavy industrial manufacturing base in Xi'an city, widening assembly capacity.
1966
Rebranded as Xi'an Motor Factory after successful integration of local specialized machinery units.
1999
Reformed from a state-owned factory into a highly flexible limited liability corporate entity.
2005
Establishment of the SIMO Motor Group, expanding operations with 14 designated subsidiaries.
2006
Relocated to our high-tech, modern manufacturing facility equipped with automated assembly blocks.
2009
Reorganized as Tech Full Simo Motor, aligning core products with high-efficiency international standards.
Present
Unquestioned industry leader on the path of delivering smart, high-performance TEAAC and synchronous motor systems globally.
Deep Technical Insight

The Engineering Behind TEAAC Squirrel-Cage Motors

TEAAC (Totally Enclosed Air-to-Air Cooled) motors (classified under IC611 cooling standards) are engineered to perform in environments where ambient air contains destructive particulate matter, moisture, or corrosive chemicals.

Unlike standard open-drip-proof (ODP) or weather-protected (WP-II) machinery, a TEAAC motor features two distinct, independent cooling circuits. The internal hot air circulating inside the completely sealed motor frame is driven through a heat exchanger. Meanwhile, external ambient cooling air is forced through tubes inside the heat exchanger by a shaft-driven external fan, effectively transferring heat outward without exposing the delicate inner stator windings and squirrel-cage rotor components to outer contaminants.

  • Optimized Heat Dissipation: The air-to-air cooling configuration provides thermal stability even under continuous load operations.
  • Robust Cage Construction: The cast aluminum or copper alloy squirrel-cage rotor is designed to withstand high mechanical stress during cross-line starting.
  • Severe Duty Protection: Ideal for harsh processing plants where dust, chemicals, and extreme humidity are constant threats.
SIMO High Voltage TEAAC Asynchronous Motor Frame

Global Market Trends & Procurement Demands

How forward-thinking procurement teams select high-power electric motors in the modern industrial landscape.

Decarbonization & Efficiency

Global regulations are driving a shift toward premium and ultra-premium efficiency tiers (IE3, IE4, and IE5). Buying teams prioritize motors that reduce operational expenses (OPEX) and meet stringent carbon reduction targets, even for heavy duty high-voltage installations.

IoT Integration & Predictive Diagnostics

Modern TEAAC systems are increasingly specified with integrated PT100 temperature detectors, vibration sensors, and smart monitoring terminals. This allows engineering teams to detect potential bearing failures or insulation degradation before catastrophic shutdowns happen.

Customized OEM Supply Chains

Standard motors rarely fit retrofitting projects in aging heavy industrial plants. Global procurement groups search for versatile OEM partners capable of engineering custom shaft dimensions, tailored voltage ratings (up to 13.8kV), and specialized footprint adaptations.

Macro Industry Solutions

SIMO motors are deployed across key sectors driving critical global infrastructure.

Mining & Metallurgy

Powering ball mills, crushers, and heavy conveyors. Our robust cage structures handle high torque demands and extreme particulate loads.

Petroleum & Chemicals

With explosion-proof certifications (YBX3/YBX4/YBX5), SIMO designs drive high-capacity pumps, compressors, and blowers safely.

Power Generation

Used in heavy-duty boiler feed pumps, coal pulverizers, and induced draft fans requiring uninterrupted year-round run times.

Water Conservancy

Driving massive municipal pumping stations and flood control systems requiring reliable vertical and horizontal synchronous power.

SIMO High Voltage Stator Winding Process
Product Portfolio Overview

A Comprehensive Range of Electric Motor Solutions

SIMO's R&D covers 34 major series, comprising over 1,800 varieties and 19,500 individual specifications, with power output ratings spanning from 0.35 kW up to 25,000 kW.

Our main products are meticulously designed to align with various industrial power requirements:

  • High Voltage AC: YX, YXKK, YXKS series high-efficiency three-phase asynchronous motors; YR, YRKK, YRKS wound-rotor high-voltage motors.
  • Low/High Voltage induction: YE3, YE4, YE5 ultra-premium efficiency motors; YVFE3, YVFE4, YVFE5 variable frequency speed-regulating motors.
  • Explosion-Proof: YBX3, YBX4, YBX5 series high/low voltage explosion-proof motors.
  • Synchronous: T, TD, TK, TDMK series synchronous motors; TFW large-scale synchronous generators (350 kW to 5,000 kW).
  • DC Power: Z2, Z4, and Z series large-scale direct current motors.

Quality Certification & Compliance Standards

SIMO maintains rigorous testing procedures to guarantee alignment with global compliance frameworks.

Our engineering systems conform strictly to the international ISO9001 Quality management framework.

Every motor leaves our test bays with documented compliance reports. SIMO's product ranges are certified under several major global standard bodies, ensuring seamless integration into complex target regions:

  • European Union (CE): Compliance with Low Voltage and Machinery Directives.
  • United States (UL): Certified insulation systems and electrical components.
  • Eurasian Economic Union (GOST): Compliance for Russian and CIS markets.
  • IEC & NEMA Standards: Offering footprint, frame sizing, and operational parameters built to international norms.
ISO Certification document
Safety CE Certificate
Safety Certificate
EAC GOST Certificate
Factory Audit Certification
Quality ISO9001 Certificate
Technical Roadmap

The Next Generation of Electric Motors

At SIMO, our research labs are actively developing the future of high-voltage rotating machines.

Our upcoming generation of TEAAC motors will feature lightweight composite heat exchangers, lowering overall machine weight by up to 15% while improving cooling efficiency by 8%. By integrating specialized slot geometries and magnetic slot wedges, we aim to push the efficiency ratings of high-voltage machines past the current thresholds, achieving IE5-equivalent standards for high-voltage systems. Additionally, our automated insulation system utilizes advanced Epoxy resin formulations to withstand higher dielectric stresses and thermal cycling.

Next-Gen SIMO TEAAC assembly line

Expert Q&A: TEAAC Squirrel-Cage Motors

Crucial answers to design, selection, and operation queries frequently encountered by procurement and system engineers.

What are the distinct design differences between TEFC and TEAAC cooling?
TEFC (Totally Enclosed Fan Cooled) motors rely on an external fan blowing air directly across external cooling ribs cast into the frame. In contrast, TEAAC (Totally Enclosed Air-to-Air Cooled) motors use a specialized air-to-air heat exchanger mounted on top of the frame. This makes TEAAC highly effective for large, high-voltage motors where frame-fin cooling is insufficient.
How does LITESIMO ensure the reliability of squirrel-cage rotors under high-torque starts?
We utilize high-grade bar conductors with automated welding processes or dynamic high-pressure aluminum die-casting methods. Our cages undergo rigorous dynamic balancing and ultrasonic weld inspections to prevent structural cracks during high-inertia start cycles.
Can SIMO supply motors that conform to both IEC and NEMA requirements?
Yes. Our standard ranges align with European IEC designs. However, our OEM engineering department can build custom configurations that meet NEMA dimensions, service factors, and electrical performance levels for customers based in North America.
What parameters are needed to request an accurate OEM quote?
To provide an accurate technical and commercial proposal, we require the rated power (kW/HP), rated voltage (e.g., 6kV/10kV), operating frequency (50Hz/60Hz), cooling designation (e.g., IC611/TEAAC), mounting layout (B3, B35, V1), safety protection levels (IP rating), and ambient environment parameters.