Discount Replacement Medium Voltage Motors Manufacturer & Company

Providing high-efficiency industrial power solutions & drop-in retrofits to keep your global facilities running with minimal downtime since 1955.

Litesimo SIMO Motor Factory Production Site

Xi'an Lite SIMO Motor Co., Ltd

Founded in 1955, Xi’an Lite SIMO Motor Co., Ltd stands as a premier backbone enterprise in the Chinese mechanical sector. We specialize in the complete scope of large/medium-sized, high/low voltage AC motors, DC motors, synchronous motors, and safety-critical explosion-proof motors.

SIMO operates as a comprehensive manufacturer and global service provider. Our operations encompass state-of-the-art electric motor design, precise mechanical processing, custom mold fabrication, automated assembly, and stringent high-load performance testing. Over decades, the company has consistently maintained its top rank in production scale and technological advancement in China's motor industry.

Our Production Capabilities & Assets

Underpinning our manufacturing superiority is a robust physical and intellectual infrastructure. Simo manages 3 manufacturing factories and 1 specialized subsidiary plant, backed by fixed assets valued at 380 million RMB.

Our facilities are equipped with 1,172 sets of high-precision machinery. This infrastructure is manned by over 1,200 employees, which includes a dedicated research and development team of 260+ technical engineers, 21 senior engineers, and 15 industry experts.

Registered Capital & Capacity

With a registered capital of 21.5 million RMB, SIMO's engineering capacity spans 34 major product series, covering 1,800 varieties and more than 19,500 distinct catalog specifications. The power output ranges from 0.35 kW to 25,000 kW.

A Chronology of Industrial Excellence

1955
SIMO Motor established and led by the Chinese government.
1957
Relocated to a newly constructed manufacturing plant in Xi'an City to expand capacity.
1966
Formally renamed to Xi'an Motor Factory after a series of corporate acquisitions and integrations.
1999
Reformed from a state-owned factory into a limited liability company to match global free-market dynamics.
2005
SIMO Motor Group established, growing to incorporate 14 operating subsidiaries.
2006
Relocated to a modern, high-tech industrial park equipped with automated production machinery.
2009
Rebranded to Tech Full Simo Motor to better align with its high-efficiency technical shift.
2019 - Present
Continuing as a top-tier global manufacturer, specializing in customized replacements for international buyers.

SIMO Motors by the Numbers

Demonstrating our engineering scale and position as a global leader in electric machinery.

60+
Years Industry Experience
25k kW
Max Rated Power Output
1,170+
Advanced Machining Equipment
19,500+
Engineered Specifications

Industrial Whitepaper: The Strategic Logic of MV Motor Replacements

Analyzing legacy system depreciation, dynamic global supply chains, and the economic rationale of upgrading to modern standards.

⚙️

1. Legacy System Depreciation

Heavy industries worldwide are dealing with medium-voltage (6kV, 10kV, 13.8kV) motors that have been in continuous operation for 30 to 50 years. Insulating systems such as stator windings undergo thermal, electrical, and mechanical stress, leading to breakdown. Purchasing a custom-engineered replacement from SIMO offers a cost-effective, plug-and-play alternative to rewinding old frames, while updating performance parameters.

2. Global Procurement Shift

Global buyers in regions like North America, Western Europe, and South America face long lead times and high pricing from Western OEMs for legacy replacements. Modern buyers are looking for suppliers with the agility to duplicate historical dimensions while optimizing efficiency. SIMO meets this demand by offering custom shaft, foot, and terminal configurations at a competitive price point.

🏭

3. Industry 4.0 Optimization

Our production facilities utilize automated insulation winding, computer-controlled Vacuum Pressure Impregnation (VPI), and digital test benches. This automation guarantees insulation integrity, high mechanical balance, and structural reliability. The result is a replacement motor with reduced thermal losses and a longer service life.

Technical Focus: Vacuum Pressure Impregnation (VPI) & Thermal Class F Insulation

A common failure point in legacy medium voltage motors is the degradation of the stator coil insulation system. At SIMO, we mitigate this by using a continuous mica-taped, Class F insulation system processed through a state-of-the-art Vacuum Pressure Impregnation (VPI) system. Under deep vacuum, moisture and air voids are evacuated from the windings before epoxy resin is injected under high pressure. This results in a solid, void-free structure with excellent thermal conductivity, resistance to mechanical vibration, and immunity to moisture and chemical contaminants.

Matching Footprints: Mechanical Interchangeability

One of the primary roadblocks in replacing legacy medium voltage motors is the physical installation. Retrofitting a modern standard motor into a space configured for a 1970s frame often requires expensive modifications to concrete foundations, baseplates, coupling heights, and piping. SIMO’s engineering department excels at designing drop-in replacements. By replicating the exact mounting hole coordinates, shaft dimensions, and terminal box locations of the original motor, we eliminate the need for on-site modifications, reducing your facility's planned outage window.

China's Smart Manufacturing & Supply Chain Resilience

Sourcing your replacement medium voltage motors from China offers strategic supply chain advantages. Simo leverages a localized cluster of raw material suppliers, including high-grade electrical steel laminations, high-purity oxygen-free copper, and robust castings. This ecosystem reduces raw material lead times and insulates production schedules from global logistics disruptions.

By integrating automated machining centers, robotic welding, and dynamic rotor balancing systems, SIMO maintains high quality control while controlling overhead costs. This efficiency translates directly to competitive pricing without compromising reliability or performance.

SIMO Heavy Industrial Motor CNC Processing Area
SIMO Stator Winding & Assembly Line

Advanced Testing & Validation

Every replacement motor manufactured in our facilities undergoes routine and type testing. Our testing facilities can accommodate full-load testing of high-voltage asynchronous and synchronous motors under actual simulated operating conditions. This verification checks load current, efficiency, power factor, vibration, and temperature rise, ensuring that each motor performs reliably when commissioned on-site.

Global Application & Localized Environments

Engineered to perform in harsh industrial environments worldwide.

Oil & Gas / Chemical

For chemical and petrochemical applications, SIMO offers explosion-proof lines like the YBX3, YBX4, and YBX5. Designed to operate safely in volatile atmospheres containing hazardous gases or combustible dusts.

Mining & Metallurgy

Our heavy-duty slip ring wound rotor motors (YR, YRKK, YRKS) provide the high starting torque required for ball mills, crushers, and heavy conveyors, operating reliably in dusty mining environments.

Power & Water Utilities

Highly efficient synchronous motors (T, TD, TK) and high-voltage induction motors drive large water pumps, cooling tower fans, and compressors, helping utilities optimize energy consumption.

Cement & Heavy Industry

We supply custom-designed large-scale DC motors (Z2, Z4, Z series) to maintain precise torque control for kilns and heavy-duty steel rolling mills under variable speeds.

Technological Portfolio & Directory

SIMO's extensive product offerings match diverse international standard requirements (IEC, NEMA, GOST).

Our comprehensive research, development, and manufacturing capabilities cover all types of motors, categorized into 34 major series. Our primary replacement product lines include:

  • YX, YXKK, YXKS Series: High-voltage, high-efficiency three-phase asynchronous motors designed for heavy industrial fan, pump, and compressor applications.
  • YR, YRKK, YRKS Series: Wound rotor (slip ring) high-voltage motors offering high starting torque and low starting current for heavy-load equipment.
  • YE3, YE4, YE5 Series: High-efficiency to ultra-premium efficiency (IE3, IE4, IE5) asynchronous motors designed to meet modern energy regulations.
  • YVFE3, YVFE4, YVFE5 Series: Variable frequency speed-regulating high and low voltage AC motors, optimized for integration with modern drive controllers.
  • YBX3, YBX4, YBX5 Series: Explosion-proof high and low voltage three-phase asynchronous motors, certified for hazardous zones.
  • T, TD, TK, TDMK Series: Large synchronous motors designed for low-speed, high-torque applications.
  • TFW Series: Large-size synchronous generators with a power output range of 350 kW to 5,000 kW.
  • Z2, Z4, and Z Series: Industrial-grade DC motors designed for steel mills, paper machines, and traction applications requiring precise torque speed control.

International Certifications & Standards

Tested and certified by international safety and quality standards to ensure global compliance.

SIMO has successfully passed the ISO9001 Quality System Certification, EU "CE" safety mark, US "UL" safety certification, and Russian "GOST" conformance standards. This ensures that every replacement motor meets local electrical and safety regulations in your region.

SIMO Motor ISO Quality Certificate
SIMO CE Conformance Certification
SIMO Russian GOST Certification
SIMO High Voltage Motor Safety Approval
SIMO Explosion Proof Certification
SIMO Factory Certificate Verification
SIMO Industrial Product Standard Certificate
SIMO Environmental Certification

FAQ: Replacement Medium Voltage Motors

Answers to common engineering and procurement questions regarding medium voltage motor replacement.

What information is required to build a drop-in replacement motor?
To ensure mechanical and electrical compatibility, we require:
  1. The nameplate details of the existing motor (voltage, frequency, rated power, speed, insulation class).
  2. A dimensioned outline drawing (showing shaft height, shaft diameter and length, foot hole spacing, and overall footprint).
  3. Details of the driven load (pump, fan, crusher) and the coupling method used.
How does SIMO ensure VFD (Variable Frequency Drive) compatibility?
Our YVFE series motors are engineered with insulated non-drive end bearings to prevent circulating shaft currents. We also use Class F/H insulation and reinforced magnet wire to handle voltage spikes (dV/dt) from PWM inverter outputs, protecting the windings from premature failure.
Why choose a new replacement motor over rewinding an old one?
While rewinding restores insulation, it does not address mechanical wear on the stator laminations, frame distortion, or shaft fatigue. A new replacement motor from SIMO provides higher efficiency, lower operating costs, and a full manufacturer's warranty, offering a lower Total Cost of Ownership (TCO).
What certifications do SIMO replacement motors carry?
SIMO motors are certified under ISO9001, EU CE, US UL, and Russian GOST standards. For hazardous areas, we offer explosion-proof motors certified under local explosion protection standards.
How are motors protected during international transit?
All replacement motors are packed in heavy-duty wooden crates designed for ocean and land transit. Internal components are treated with rust preventatives and wrapped in moisture-resistant vapor barriers. Heavy rotors are locked in place mechanically to prevent bearing damage from vibrations during transport.