Custom Exe Motor Factory & High-Performance Electric Solutions

Decarbonizing Industrial Operations with Custom Explosion-Proof, High-Voltage AC/DC Motors and Next-Generation Synchronous Machines

The Evolution of Exe (Increased Safety) Motors in Modern Power Grids

In the context of the global transition to clean energy, high reliability, and strict safety protocols, the design of electrical machinery has experienced a paradigm shift. This evolution is particularly visible in explosion-proof environments where standard motors fail to meet compliance and safety benchmarks.

Electric motors designed for explosive gas atmospheres are generally classified based on their protection method. Among these, the "Ex e" (Increased Safety) and "Ex d" (Flameproof) paradigms represent the twin pillars of hazardous location design. However, the custom Exe motor variant stands out for its proactive protection strategy. Unlike Ex d enclosures, which are built to withstand an internal explosion and prevent it from propagating to the external environment, Ex e motors are designed to prevent the occurrence of any sparks, arcs, or excessive hot spots on all internal and external components under both normal running and specified abnormal conditions.

This design philosophy demands precise electrical modeling, exceptionally high-quality insulation materials, and advanced thermal management. Modern Exe motors utilize reinforced insulation structures, robust frame configurations, and tighter clearances between stationary and rotating parts. Additionally, the application of Variable Frequency Drives (VFDs) to control Exe motors requires advanced filter topologies and dedicated winding configurations to prevent transient overvoltages and localized thermal spikes. The integration of VFD control with specialized motors, such as the YVFE3, YVFE4, and YVFE5 series, has revolutionized flow control in petrochemical and gas pipeline compression, combining process flexibility with absolute safety.

LITESIMO: Pioneers in Electric Machinery Manufacturing

Founded originally in 1955, Xi’an Lite SIMO Motor Co., Ltd (known globally as SIMO) is a premier enterprise specializing in the manufacturing of large and medium-sized, high and low voltage AC/DC motors, synchronous motors, and explosion-proof motors. Representing a core pillar of the Chinese mechanical and electrical industry, SIMO has evolved into a comprehensive, high-tech manufacturing and service provider of motor design, mechanical processing, mold fabrication, assembly, and testing.

With more than 60 years of history, the company operates under a registered capital of 21.5 million RMB. Our production infrastructure consists of 3 dedicated manufacturing plants and 1 subsidiary factory, spanning a total asset value of 380 million RMB. Driven by innovation and absolute precision, the facility operates over 1,172 sets of advanced manufacturing and testing equipment, staffed by 1,200+ employees. Our technical core consists of 260+ qualified technical engineers, which includes 21 senior engineers and 15 expert engineers tasked with executing bespoke customizations for complex industrial applications.

Xi’an Lite SIMO Motor Co., Ltd Factory Profile
1955
Established Year
380M
Fixed Assets (RMB)
1,172+
Advanced Equipment Sets
260+
Technical Engineers

Our Milestone History

1955

SIMO Motor is established and led by the state government to build heavy manufacturing foundations.

1957

Relocated to the newly constructed, specialized plant in Xi'an City, expanding capacity.

1966

Officially renamed to Xi'an Motor Factory after executing a series of strategic acquisitions and integrations.

1999

Successfully reformed from a state-owned factory into a highly flexible limited liability company.

2005

SIMO Motor Group is established, encompassing 14 specialized subsidiaries for comprehensive component manufacturing.

2006

Relocated to the High-Tech Industrial Zone, initializing operations in an advanced, modern manufacturing facility.

2009

Transitioned and renamed to Tech Full Simo Motor, aligning with modern international corporate standards.

2019+

Continuing the legacy as one of the best large-scale motor manufacturers globally, pioneering smart and energy-efficient motor systems.

Technical Architecture and Product Scope

Our research and development and manufacturing capability covers all major industrial electrical machines. Product specifications span across 34 major series, including more than 1,800 varieties and 19,500 distinct configurations, ranging from 0.35 kW up to 25,000 kW in power capacity.

Motor Series Type / Description Voltage / Configuration Primary Industrial Applications
YX / YXKK / YXKS High Voltage, High-Efficiency Three-Phase Asynchronous 6kV, 10kV / Air-Air, Water-Cooled Heavy ventilation fans, industrial blowers, water pumps
YR / YRKK / YRKS Wound Rotor High Voltage Asynchronous High Voltage Slip-Ring Configurations Cement ball mills, mine hoists, heavy-duty compressors
YE3 / YE4 / YE5 High & Ultra-Premium Efficiency Asynchronous Low Voltage (IE3, IE4, IE5 Standards) General industrial machinery, conveying, pumps, systems
YVFE3 / YVFE4 / YVFE5 Variable Frequency Speed Regulating AC Motors Low and High Voltage, VFD Optimized Automation lines, metallurgical equipment, variable flow pumps
YBX3 / YBX4 / YBX5 Explosion-Proof Asynchronous Motors Low/High Voltage (Ex d, Ex e, Ex t classifications) Petroleum refineries, chemical plants, underground coal mines
T / TD / TK / TDMK Large-Scale Industrial Synchronous Motors High Torque, High Power Ratings Large grinders, mining operations, high-capacity pumps
TFW Large Size Synchronous Generators 350 kW to 5,000 kW Power Output Standby power systems, steam/gas turbine power gen
Z2 / Z4 / Z Industrial DC Motors Medium/Large Frame Size, Smooth Speed Control Metal rolling mills, paper manufacturing, rubber extruders

Advanced Motor Manufacturing Gallery

Our production facilities utilize modern machining, vacuum pressure impregnation (VPI) equipment, and precise balancing and testing labs to ensure zero-defect shipment of custom motor units.

SIMO Production Equipment 1
SIMO Production Equipment 2
SIMO Production Equipment 3
SIMO Production Equipment 4
SIMO Production Equipment 5
SIMO Production Equipment 6
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SIMO Production Equipment 8
SIMO Production Equipment 9

Global Procurement Demand and Macro-Industry Solutions

Procurement teams managing multi-million dollar capital expenditure projects prioritize reliability, regulatory compliance, and system efficiency. SIMO motors are built to fit seamlessly into key international vertical markets.

Petrochemical & Refineries

Processing plants operate with continuous presence of explosive gases. Our YBX4 and YBX5 explosion-proof motors provide spark-free, high-efficiency operations for hydrogen compressors, heavy pumps, and cracking-unit ventilators.

Mining & Metallurgy

Operating under abrasive coal dust and extreme vibration, heavy crushers, ball mills, and conveyor belts rely on wound rotor motors (YRKK) and heavy-duty synchronous motors (TDMK) to supply sustained mechanical energy.

Water Economy & Utilities

Large municipal pumping stations and raw water pipelines require highly reliable high-voltage induction motors (YXKS / YKK series) with advanced liquid-to-air cooling options to guarantee uninterrupted daily operation.

Localization Support, Certifications, and Quality Assurance

Navigating regional electrical safety standards is critical for international project execution. SIMO motors are fully certified to comply with the most stringent global standards, providing plug-and-play reliability with localized engineering support.

To ensure global acceptance, SIMO has obtained certifications including ISO9001 Quality System Certification, the European Union's "CE", the United States' "UL", and the Russian "GOST" certificate. These certifications verify that our engineering, raw material verification, insulation winding, testing, and shipping processes comply with the corresponding international standards.

Our Verified Quality Certificates

ISO9001 Certificate Quality Control
EU CE Compliance Certificate
US UL Standard Safety Certification
GOST Certificate Russian Union
Product Performance Certificate 1
Product Performance Certificate 2
Quality Standard Documentation 1
Quality Standard Documentation 2
Mechanical Safety Approval
Electrical Safety Rating Certification
Explosion-Proof Type Approval
ATEX Quality Production System Certification
IECEx Explosion Safety standard Verification
Environment Compliance Certificate
Safety Standard Rating Sheet
Heavy Industry Supplier Certification

Technical Roadmap & Future Outlook

The industrial motor industry is transitioning towards smart, high-efficiency, and digitalized platforms. SIMO’s engineering roadmap is designed to address these trends through continuous R&D investments.

IE5 Ultra-Premium Efficiency Adoption

Global regulatory bodies are raising minimum energy performance standards (MEPS). SIMO is shifting production toward IE4 and IE5 (YE4 and YE5) motor topologies, reducing energy consumption and carbon emissions for large facilities.

Smart Condition Monitoring & IoT

We are integrating vibration and temperature sensors into custom explosion-proof and high-voltage machines. This allows real-time condition monitoring, helping operators transition from reactive to predictive maintenance.

Material Science & Advanced VPI

Our research focuses on corona-resistant insulation systems, enabling our high-voltage motors to handle repetitive voltage surges from modern IGBT frequency converters without accelerated insulation degradation.

Frequently Asked Questions

Find answers to common engineering questions regarding the selection, application, and compliance of high-voltage and explosion-proof motors.

Ex d (Flameproof) motors are designed with a heavy enclosure capable of containing an internal explosion without letting it escape to ignite the surrounding atmosphere. Conversely, Ex e (Increased Safety) motors focus on preventing an explosion from occurring by applying advanced design tolerances, superior insulation, and strict thermal limits, ensuring that no arcs, sparks, or hot surfaces form inside or outside the machine during normal or specified abnormal conditions.

Electric motors account for over 65% of the electrical energy consumed in heavy industry. Upgrading to IE5 efficiency levels (such as our YE5 series) reduces energy losses by up to 30% compared to standard IE3 motors. This leads to lower utility costs, reduced carbon footprint, and a shorter payback period, particularly in continuous 24/7 processes like mining, water supply, and refining.

Starting large high-voltage motors directly across the line (DOL) draws high inrush currents, causing thermal stress in the motor windings and voltage drops in the power grid. A high-voltage soft start state cabinet gradually ramps up the voltage, controlling the start-up current and torque. This reduces mechanical stress on coupling systems and gearboxes, preventing grid voltage drops and extending the service life of both the motor and driven equipment.

Yes, but they require specialized engineering. Operating a motor with a VFD can cause electrical stress in the windings and bearing currents. The motor must be designed to withstand high-frequency voltage spikes (using insulated bearings and corona-resistant insulation), and the cooling system must be sized for low-speed operations. Motors like our YVFE4 or YBX4/YBX5 series are designed to meet these requirements safely.

SIMO maintains an ISO9001 certified quality system. Our product lines hold regional safety certifications, including European Union CE, United States UL, Russian GOST, and international explosion-proof certifications such as ATEX and IECEx. This allows our products to meet strict technical specifications across European, American, Eurasian, and Asian markets.